Industrial Fabrication

Our Services/Industrial Fabrication

Industrial fabrication is an essential segment of Goel Industries’ operations, playing a significant role in their manufacturing processes. Fabrication involves cutting, shaping, assembling, and finishing raw materials—primarily metals—into finished components or structures for various industrial applications.

Goel Industries likely uses a range of duct types in its operations, especially considering its focus on renewable energy, industrial manufacturing, and sustainable practices. Duct systems are critical for ensuring proper airflow, material transport, and environmental control across various industrial applications.

Goel Industries, structures play a vital role in supporting various industrial operations, facilities, and equipment. These structures are integral to the company’s diverse manufacturing, energy production, and logistics activities. Here's a comprehensive overview of the types and uses of structures within the organization:

a) Steel Frameworks: Heavy-duty frameworks for plant facilities, designed to withstand industrial loads and vibrations.

b) Factory Sheds: Pre-engineered buildings (PEBs) for manufacturing and storage. These structures are typically made of steel and are designed for flexibility and quick assembly.

c) Equipment Platforms: Elevated structures for housing machinery, turbines, and control systems, ensuring safety and ease of operation.

Spools and pipes are critical components in Goel Industries, especially in their industrial fabrication, manufacturing, and energy operations. They facilitate fluid and gas transport, connect various systems, and ensure smooth operation in manufacturing processes and energy production.

Applications:

    • Captive Power Plants: Used for steam, water, and gas transportation.
    • Industrial Manufacturing: For cooling systems, material transport, and process piping.
    • Chemical Handling: For transferring corrosive or high-temperature fluids.

Key Features:

    • Pre-fabricated in workshops for accuracy and reduced installation time.
    • Coated for corrosion resistance (e.g., epoxy or galvanization).
    • Designed to meet industry standards (e.g., ASME, ANSI, or API).

Brackets and supports are essential structural and functional components in Goel Industries' operations, providing stability and reliability to piping systems, equipment, and other infrastructure. They ensure that loads are distributed safely, vibrations are minimized, and systems remain aligned and secure.

1. Brackets

Definition: Brackets are load-bearing components used to connect, secure, or reinforce other structures or systems, such as pipes, ducts, or equipment.

Types:

Wall-Mount Brackets:

      • For attaching pipes, ducts, or equipment to walls.
      • Designed for vertical or horizontal loads.

Adjustable Brackets:

        • Allow flexibility in height or angle adjustments during installation.

Heavy-Duty Brackets:

      • Built to handle high loads in industrial settings (e.g., for tanks or heavy pipelines).

Cantilever Brackets:

      • Used to support overhanging systems like conveyors or HVAC ducts.

Applications:

    • Securing pipelines to walls or ceilings.
    • Supporting instruments like sensors or control panels.
    • Mounting equipment like fans, blowers, or small machinery.
Supports

Definition: Supports are structural elements that hold up or stabilize pipes, equipment, or larger frameworks.

Types:

Pipe Supports:

      • Hold pipes in place while allowing for thermal expansion and contraction.
      • Types:
        • Hangers: Suspend pipes from above (e.g., rod hangers or spring hangers).
        • Saddle Supports: Cradle pipes to distribute weight evenly.
        • Clamps: Secure pipes tightly to fixed structures.

Equipment Supports:

      • Frameworks designed to hold equipment like boilers, turbines, or heavy machinery.
    • Structural Supports:
      • Used in large-scale frameworks like platforms, silos, or conveyor systems.

Applications:

    • Maintaining pipe alignment in fluid transport systems.
    • Preventing vibration or movement in machinery.
    • Supporting heavy equipment in Captive Power Plants or manufacturing areas.

Stacks and chimneys are critical components in industrial settings like Goel Industries, particularly for emissions management and energy operations such as those in the Captive Power Plant. These structures are designed to vent gases, fumes, and smoke safely into the atmosphere while complying with environmental regulations and ensuring optimal plant performance.

 Stacks
  • Industrial Stacks:
  • Used in manufacturing plants, power generation units, and chemical industries.
  • Handle high-temperature and corrosive emissions.
  • Exhaust Stacks:
  • Specifically designed for venting combustion products from boilers, turbines, or furnaces.
  • Gas Recovery Stacks:
  • Capture and recover useful gases like CO2 or methane for further use.

Materials:

    • Mild Steel with Lining: Economical and used for less corrosive applications.
    • Stainless Steel: Resistant to corrosion and high temperatures.
    • Concrete: Used in large, permanent stacks.
    • Fiber-Reinforced Plastic (FRP): Lightweight and chemical-resistant for specific applications.
Chimneys

Types:

  • Self-Supporting Chimneys:Free-standing structures that do not require external bracing.
  • Guyed Chimneys:Supported by guy wires to stabilize the structure.
  • Braced Chimneys:Supported by additional structural frames, suitable for taller designs or regions with high wind loads.

Materials:

    • Brick or Masonry: Traditional material, now rarely used in modern industries.
    • Reinforced Concrete: Durable and used for large-scale installations.
    • Steel Chimneys: Lightweight and easy to install, suitable for smaller systems.
    • Alloy-Coated Steel or Lined Steel: Handles high-temperature and corrosive gases.

Bag filters (or baghouse filters) are air pollution control devices used to remove particulates from industrial exhaust streams. They are vital for ensuring compliance with environmental regulations, maintaining air quality, and optimizing operational efficiency in facilities like Goel Industries' Captive Power Plant or fabrication units.

Overview of Bag Filters

Purpose: To capture and filter dust, smoke, and other particulates from exhaust gases before release into the atmosphere.

  • Working Principle:
    • Polluted air enters the bag filter unit.
    • Dust particles are trapped on the surface of fabric filter bags.
    • Clean air exits through the filter bags.
    • Collected dust is periodically removed via cleaning mechanisms.

Types of Bag Filters
  1. Pulse Jet Bag Filter:

    • Uses short, high-pressure air pulses to clean the filter bags.
    • Advantages: High efficiency, continuous operation, compact design.
    • Applications: Power plants, cement industries, and metal fabrication units.
  2. Reverse Air Bag Filter:

    • Cleans the bags by reversing the airflow direction.
    • Advantages: Low energy consumption, gentle on filter bags.
    • Applications: Large-scale industries with continuous emissions.
  3. Shaker Bag Filter:

    • Uses mechanical shaking to dislodge dust from the bags.
    • Advantages: Simple design, cost-effective for smaller systems.
    • Applications: Light-duty applications with low dust loads.

Hoppers are essential components in industrial operations like those at Goel Industries, designed for the efficient storage, transfer, and discharge of bulk materials. They play a significant role in processes involving raw material handling, ash collection, and product distribution.

Types of Hoppers

Storage Hoppers:

    • Used for storing large quantities of raw materials or byproducts.
    • Applications: Cement, coal, grains.

Feed Hoppers:

    • Designed to regulate material flow into processing equipment like conveyors or crushers.
    • Applications: Material handling, manufacturing.

Ash Hoppers:

    • Specifically designed to collect ash from boilers or incinerators in power plants.
    • Applications: Fly ash handling in Captive Power Plants.

Weigh Hoppers:

    • Equipped with load cells to measure material weight for batching or processing.
    • Applications: Accurate material dosing in manufacturing processes.

Chutes are integral to material handling systems in industrial operations like Goel Industries. They facilitate the efficient and controlled movement of bulk materials between processes, often by gravity, making them essential for industries dealing with raw materials, finished products, or waste management.

Types of Chutes

Gravity Chutes:

    • Use the natural force of gravity to move materials.
    • Applications: Moving bulk items like coal, gravel, or grains.

Conveyor Chutes:

    • Interface between conveyors to direct material flow.
    • Applications: Mining, fabrication, and assembly lines.

Loading Chutes:

    • Used for filling hoppers, silos, or trucks.
    • Applications: Material loading in logistics or production units.

Transfer Chutes:

    • Direct materials from one processing machine to another.
    • Applications: Crushing, screening, or milling systems.

Flexible Chutes:

    • Made of durable materials like rubber or fabric for lightweight applications.
    • Applications: Dust-free transfer of powders or granules.


 

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